Palm Oil Fractionation Plant (Dry Fractionation)

Section Introduction:

Palm Oil Dry Fractionation Plant is specialized in high yield of Olein and low yield of Stearin The crystallization process of stearin is done in our specially developed highly effective crystallizers Our automated PLC for efficient working, result or


Palm Oil Dry Fractionation Plant is specialized in high yield of Olein and low yield of Stearin.

The crystallization process of stearin is done in our specially developed highly effective crystallizers. Our automated PLC for efficient working, result oriented and reliability of the dry fractionation plant.
 
Fractionation is the process where the crystallization of saturated triglyceride takes place in a mechanical equipment called the crystallizer. Crystallized oil is further passed through a filter where separation of solid and liquid phase takes place. Solid phase remains in the chamber. Liquid phase comes out through the taps and is collected in the storage tank.
 
Entire process takes place in several steps which including: Oil heating, oil charging, and crystallization, filtration, squeezing and cleaning of filter.
 

 
Palm oil fractionation system is designed to process crude, pre-treated or RBD palm oil. The process is divided in few steps as below.
 
Feed oil heating
Crystal formation under controlled cooling
Crystal growth
Crystal maturation
Filtration
 
 

 
General uses of Olien - cooking, salad, bleaching
 
General uses of Sterine - frying fats, margarine & shortlenings.

 

 
Palm oil fractionation technology adopts advanced palm oil processing technology of controlled cooling, crystallization, filtration and separation technology, obtaining palm oil with different melting points, like 33℃, 24℃, 18℃, 14 ℃,12℃,10℃,8℃,etc.
 
 
Palm oil fractionation is a kind of new oil processing technology.
- By using palm oil fractionation, the palm oil products of different melting points can be obtained, such as 8, 10, 14, 18, 24, 33, 44, 55 degree etc.

According to the carbon chain length of fatty acids, separate short carbon chain (C12), medium carbon chain (C14) and long carbon chain (C16, C18) by vacuum distillation, and then separate the saturated fatty acid from the unsaturated fatty acid. Owing to the little boiling point differences between them, they can't be fully separated and also will has high production cost. Our company uses dry fractionation to separate the mixed fatty acids into various fatty acids of different melting point and application.
 

SOME PALM OIL INDEX and APPLICATION (Reference)

58 degrees palm oil:
Quality index: Specific gravity: (60 ° C / 20 ° C water) 0.882, saponification value mgKOH / g: 193, transparency: 80 ° C clear and transparent, odor and taste: inherent odor of palm oil, good taste, color (Rovibond color tank 133.4mm ): Y30, R3.0, moisture and volatiles%: 0.04, impurities%: 0.043, melting point ℃: 57.6, free fatty acid (calculated as palmitic acid) 0.25%, acid value mgKOH / g: 0.40, unsaponifiable%: 1.0, peroxide value meq / kg: 5.26, iodine value (Wechsler method): 40gI / 100g. Fat content%: ≥99%, palmitic acid (C16: 0) accounts for 67.056%, stearic acid (C18: 0) accounts for 4.905%, oleic acid (C18: 1) accounts for 17.116%, and linoleic acid (C18: 2) accounting for 3.942%. The quality meets the GB15680-2009 standard requirements, and can be widely used in the chemical industry. It can be used as raw materials for the production of soap, laundry soap, transparent soap, biodiesel, lubricants, papermaking additives, process candles, hydrogenated oil, stearic acid, glycerin, etc.

52 degrees palm oil:
Quality index: (1) Specific gravity: (70 ° C / 25 ° C water) 0.875 (2) Hard value, gI / 100g: 51 (3) Saponification value, mgKOH / g: 189 (4) Transparent odor, good taste (6 ) Color (Lovibond color tank 133.4mm): Y30, R3.0 (7) Moisture and volatile matter%: .07 (8) Impurity%: 0.09 (9) Melting point ℃: 52 (10) Acid value, mgKOH / g : 0.40 (11) unsaponifiable matter%: 1.0 (12) peroxide value, meq / kg: 10, iodine value (Wechsler method): 40gI / 100g.

44 degrees palm oil
Quality index: (1) Specific gravity: (60 ° C / 25 ° C water) 0.880 (2) Hard value, gI / 100g: 53 (3) Saponification value, mgKOH / g: 187 (4) Transparency: 55 ° C clear and transparent (5 ) Smell and taste: gas 06 (8) impurity%: 0.05 (9) melting point ℃: 44 (10) acid value, mgKOH / g: 0.28 (11) unsaponifiable matter%: 1.0 (12) peroxide value, meq / kg: 10.

33 degrees palm oil
Quality index: (1) Specific gravity: (50 ° C / 25 ° C water) 0.893 (2) Hard value, gI / 100g: 54 (3) Saponification value, mgKOH / g: 184 (4) Transparency: 45 ° C clear and transparent (5 ) Odor, taste: odor, 04 (8) impurity%: 0.04 (9) melting point ℃: 33 (10) acid value, mgKOH / g: 0.18 (11) unsaponifiable matter.

24 degrees palm oil:
Quality index: (1) Specific gravity: (40 ° C / 25 ° C water) 0.902 (2) Iodine value gI / 100g: 56 (3) Saponification value, mgKOH / g: 180 (4) Transparency: 35 ° C clear and transparent (5) Odor and taste: Good odor and taste (6) Color (Lovibond color comparison tank 133.4mm): Y30, R3.0 (7) Moisture and volatile matter%: 0.03 (8) Impurity%: 0.03 (9) Melting point ℃: 24 (10) Acid value mgKOH / g: 0.16 (11) Unsaponifiable matter%: 1.0 (12) Peroxide value, meq / kg: 10. It meets the requirements of the new national food standards and can be widely used in the food industry.
 

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